Erbey's Journey to Excellence in Yarn Production with LMW

Erbey's Journey to Excellence in Yarn Production with LMW

Established in 2018, Erbey Dokuma İplik Sanayi ve Ticaret A.Ş., headquartered in Sarıçam, Adana, Turkey, quickly rose as a prominent player in the textile industry. With three modern units and a spindle capacity of 71,328, Erbey İplik has consistently expanded its production capabilities, achieving a total yarn production capacity of 62 tons/day for ring yarn and 28 tons/day for open-end yarn.

Erbey İplik specializes in processing counts ranging from Ne 6 to Ne 36, producing a variety of high-quality yarns, including Cotton Carded, Slub, Core, Dual Core, and Combed Compact Hosiery yarn. While coarse counts cater to inhouse weaving requirements, their combed compact yarn primarily serves the domestic market.

LMW & Erbey – The Success Journey Continues

Erbey İplik’s journey began as part of Atlas Denim’s initiative to integrate backward into yarn production. Initially buying yarn from market for its denim fabric operations, the company took a strategic leap to produce its own yarn.

In 2017, Erbey Dokuma Iplik, evaluated various options for setting up the denim manufacturing unit and finalized LMW machinery, based on the deliverables on offer. The first plant was set up in the year 2018 with 20,688 Spindles.

Erbey planned for an expansion project in the year 2020 and based on the successful performance of LMW machines in their Unit 1, Erbey Iplik, Unit 2 project was finalized with 21,456 spindles.

Following the success in both Unit 1 & Unit 2, Erbey planned for a Combed Application Project in the year 2021. The first choice of machinery for the customer was LMW. Having seen the performance in terms of productivity, quality, user friendliness & maintenance friendliness, Erbey Iplik – Unit 3 was established with 29,184 spindles producing 100% combed compact yarn.

Partnering with LMW proved instrumental in Erbey İpliks success. LMWs advanced machinery with Automation solutions like Lap Transporation System (LTS), Roving Transportation System (RTS), Spinconnect provided flexibility to handle a wide range of counts and special yarns, ensuring consistent productivity and faster returns on investment.

Mr. Ahmet Çağrı DALKIR - General Manager, Atlas Denim San. Ve Tic. A.S. says, “We have a very strong association with LMW for the past 7 years. We are highly satisfied with the pre-sales activities, quick and prompt support from the local team on post-sales as well. We wish to continue with LMW for all our future endeavours”.

The technical team says, “With LMW machines, we achieve the targeted production quite consistently with the required quality. The machines are flexible to run a wide range of counts and special yarn. We are very much satisfied with the quick after sales support of the local team”.

The complete LMW Spinning lineup installed at Erbey

Erbey İplik’s strong association with LMW over the past seven years has been a cornerstone for the success. Their facility serves as a reference point for LMW in Turkey, hosting numerous customer visits and demonstrating the excellence achievable with LMW technology.

The synergy between Erbey İplik’s strategic vision and LMW’s advanced Automation solutions has positioned the company as a leader in textile innovation. With commitment to productivity, quality, and customer satisfaction, Erbey İplik continues to set benchmarks in the yarn manufacturing industry.